Set & Forget recipe control
Enter the recipe ratio on the screen and press start. The machine doses and blends at that ratio continuously with nobody watching it. The operator’s job shifts from blending to purging and changeover.
5th Generation · Dual Material
MegaColor 5th Gen Dual-Material
Color Powder Dosing Machine
Choose this model when you need to dose two or more resin streams (resin plus calcium carbonate, for instance) and still want 5th Generation changeover speed. Each metering chamber doses separately, then the streams combine in the mixing chamber. Add-on metering modules take it to four materials, which is the current ceiling.
- 50–70 kg/hThroughput
- Two materials standard (expandable to 4 with add-on modules)Dosing configuration
- 4.6 LPowder tank volume
Is this the right model for you?
Rather than reading the full spec sheet and guessing, start here. If these match your line, this is the model.
Look at another model
- Single powder → 5th Gen Standard
- Dual powder → 5th Gen Dual-Powder
- Single powder + regrind, 10-minute changeover → 4th Gen Standard
- Dual powder + regrind, 10-minute changeover → 4th Gen Dual-Powder
- 10-minute changeover → 4th Gen Dual-Material
Choose this model
- You need to dose several resin streams (resin + calcium carbonate, etc.)
- The materials differ sharply in bulk density, or resist blending
- You run PP / PE / PS / TPE or similar low-temp resins
- Throughput per machine is under 70 kg/h
Dual-material is not the same as dual-powder. The dual-material model handles multiple resin streams. If what you need to dose is two powders (color powder + metallic pigment, color powder + mould release), that is the 5th Gen Dual-Powder model.
Not sure about your melt temperature or usage rate? You do not have to work it out yourself. Send us the resin grades and color powder you actually run, we test on your materials and give you the data, and we discuss model selection from there. There is no charge for this step.
Technical specifications
Blank items are pending engineering confirmation. We would rather leave them blank than publish a number we have not verified.
| Resins | PP / PE / PS / TPE and similar low-temperature resins |
|---|---|
| Throughput | 50–70 kg/h (110–154 lb/h) |
| Single-Dose Dosing Consistency (CV) | < 0.6% (fine-gear at 100-tooth setting, measured 0.556%). Industry volumetric typical: 3%–5% |
| Batch pigment concentration drift | < ±0.007% (measured on PP, approx. 1.3 kg per chamber) |
| Part weight accuracy | < 1% |
| Color deviation | ΔE < 0.2 |
| Material utilisation | 99.99% |
| Dosing configuration | Two materials standard (expandable to 4 with add-on modules) |
| Color changeover | 1-minute hopper swap; full purge under 5 minutes |
| Powder tank volume | 4.6 L (1.2 US gal) |
| Power | 280 W |
| Height | |
| Net weight | 37 kg (82 lb) |
| Packing dimensions | |
| Press mounting flange | Confirmed per site |
| Compressed air | 0.5–0.6 MPa (73–87 psi), dry and oil-free |
| Power supply | AC 220 V, 2P + PE, 50 Hz (single phase) |
A recipe is only valid for the resin grade it was set on. The metering chamber is volumetric: the volume is fixed, so the weight per chamber moves with the bulk density of the resin (roughly 1.3 kg per chamber on PP, 1.7 kg on PS). Keep the same tooth setting and switch from PP to PS and the powder dose has not changed while the resin charge has grown heavier — the color comes out visibly lighter. Re-set the tooth position when you change resin grade. This is inherent to volumetric dosing, and it is covered in commissioning training.
What this machine does
DualMode™ — one machine, both media
Runs color powder or masterbatch. Change the parts, not the machine. If you want to move from masterbatch back to powder to cut cost, you do not need to buy a second unit.
The MegaColor Three Zeros
Fully sealed mixing chamber — zero airborne dust. Gear metering needs no diffusion oil — zero mineral oil. Blended on demand with nothing left over — zero waste.
- Two metering chambers standard, expandable to four materials
- 1-minute hopper swap, full purge under 5 minutes
- Solves bulk-density separation and settling in the hopper
How it compares with the rest of the range
Split by generation, throughput and dosing configuration. If you pick the wrong one, we will tell you at the sample-testing stage.
| Model | Generation | Throughput | Dosing | Changeover |
|---|---|---|---|---|
| 5th Gen Standard | 5th Generation · Standard | 50–70 kg/h | Single powder | 1-minute hopper swap; full purge under 5 minutes |
| 5th Gen Dual-Powder | 5th Generation · Dual Powder | 50–70 kg/h | Dual powder | 1-minute hopper swap; full purge under 5 minutes |
| 5th Gen Dual-Materialthis page | 5th Generation · Dual Material | 50–70 kg/h | Two materials standard (expandable to 4 with add-on modules) | 1-minute hopper swap; full purge under 5 minutes |
| 4th Gen Standard | 4th Generation · Standard | 50–70 kg/h | Single powder + regrind | 10 minutes (4th Generation level) |
| 4th Gen Dual-Powder | 4th Generation · Dual Powder | 50–70 kg/h | Dual powder + regrind | 10 minutes (4th Generation level) |
| 4th Gen Dual-Material | 4th Generation · Dual Material | 50–70 kg/h | Two materials standard (expandable to 4 with add-on modules) | 10 minutes (4th Generation level) |
| Large-Capacity Standard | Large Capacity · Standard | 150–180 kg/h | Single powder | 10 minutes (4th Generation level) |
| Large-Capacity Dual-Powder | Large Capacity · Dual Powder | 150–180 kg/h | Dual powder | 10 minutes (4th Generation level) |
Dual-powder and dual-material are different machines: on the dual-powder model both tanks hold powder (color powder with metallic pigment, color powder with mould release). The dual-material model handles multiple resin streams (resin with calcium carbonate, for example), for cases where the bulk densities differ too much to blend evenly in a tumble mixer and the heavy fraction settles out as soon as the hopper vibrates.
Send us your materials first, decide afterwards
Send the resin and color powder you actually run. We test on your materials and send you the data. No charge for this step.
Downloads: product brochure (PDF), operating manual, installation drawings to be uploaded